Mould & Tooling

Polyurethane Foam Moulds

For manufacturers of structural foam, seating, padding and encapsulation components

Machined mould tools for polyurethane foam systems — integral skin, rigid structural foam, and flexible applications. Designed for controlled density, clean release and repeatable part geometry across the full production run.

Built for Foam Behaviour

Polyurethane foam systems are sensitive: density, skin formation, release characteristics and cycle time all depend on the tool. Our PUR moulds are designed for controlled density, clean release and repeatable part geometry across the full production run.

Integral skin, rigid structural foam, flexible applications — the tool is engineered around the foam system, not the other way around.

Machined to Specification

Every PUR mould is machined on full 5-axis equipment with complete in-house CAD/CAM. From your 3D file to a finished, production-ready tool — no handoffs, no subcontracting. The team that programs the cavity is the team that machines it.

From Concept to Repeatable Production

We work with you from the design stage forward. If the geometry needs adjusting for clean release or consistent density, we flag it early. The result is a tool that makes the same part on the hundredth cycle as it did on the first.

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Large mould block being machined on CNC at Shape AS

Discuss Your Project

Send us your drawings or 3D files and we will respond with a lead time and quote — typically within 24 hours.

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